Intelligent On-Board Components for the Next Generation of Electric Vehicles

 

We specialize in the research, development, engineering, and manufacturing of high-performance on-board components and integrated electronic systems for electric vehicles. Backed by IATF 16949 certified quality management systems and a decade of automotive-grade R&D experience, our solutions optimize energy management, charging efficiency, vehicle communication, and power distribution with uncompromising reliability.


Trusted by leading automotive manufacturers, commercial vehicle original equipment manufacturers, charging equipment suppliers, and system integrators globally, we deliver comprehensive on-board solutions tailored to international electric mobility applications.

 

 
 
Product Portfolio
 
On-Board High-Power DC Fast Charging Module / Component

On-Board Chargers (OBC): High-density units converting grid alternating current to high-voltage direct current for traction batteries.


DC/DC Converters: Advanced modules stepping down high voltage to steady low voltage for auxiliary on-board electronics.


Vehicle Control Units (VCU): Centralized processing hubs coordinating torque management, drive modes, and vehicle safety logic.


Power Distribution Units (PDU): Integrated high-voltage distribution hubs equipped with heavy-duty contactors and fuses.


High-Voltage Distribution Components: Specialized busbars and switching sub-assemblies engineered for extreme thermal and electrical stress.


Charging Communication Controllers: Dedicated communication hardware managing secure data exchange with external charging stations.

Battery Management Related Components: Sensing and monitoring sub-circuits tracking cell voltage, temperature, and state-of-charge parameters.


Intelligent Charging Modules: Smart micro-controller-based power modules for dynamic current adjustments.


CAN Communication Modules: Robust transceivers designed for noise-immune data transmission across harsh electronic units.


Power Electronic Control Modules: Precision digital signal processor boards governing switching frequencies in inverters and converters.


Vehicle Communication Interfaces: Multi-protocol hardware gateways enabling diagnostic access and telematics data streaming.


Customized Electronic Control Systems: Tailor-made control hardware and firmware developed to match unique platform specifications.

Vehicle-to-Grid (V2G) On-Board Communication Controller

 

EV Charging Protocol Converter & Testing SDK Software

Key Features

High Conversion Efficiency (Up to 98%+): Utilizes Silicon Carbide (SiC) semiconductors to minimize switching and thermal losses.
Compact & Lightweight Design: High-density component layouts that reduce vehicle weight and extend driving range.
Advanced Thermal Management: Optimized fluid channels and thermal materials ensuring performance under continuous maximum loads.
Wide Temperature Range (-40°C to +85°C): Built with automotive-grade components for sub-zero winters and desert heatwaves.
Intelligent Power Management: Adaptive algorithms that regulate charging currents to maximize battery lifespan.
Robust High-Voltage Safety: Multi-level hardware interlocks and galvanic isolation exceeding 3,000V.
High-Speed Communication: Supports CAN Bus, CAN FD, and Ethernet up to 5 Mbps for real-time diagnostics.
High Reliability & Low Maintenance: Solid-state design ensuring continuous operational reliability and low total cost of ownership.
Commercial Duty Cycle Durability: Engineered to endure over 10,000 operational hours without mechanical fatigue.

Low Latency Response

Microcontroller loops optimized for microsecond-level fault reaction.

Modular Architecture

Standardized footprints for fast integration across diverse chassis platforms.

Flexible Customization

Tailorable dimensions, pin configurations, and firmware control logic.

Global Regulatory Compliance

Fully validated against international automotive testing profiles.

 

Applications
 

Passenger & Commercial Vehicles

Battery Electric Vehicles (BEV), Plug-in Hybrid Electric Vehicles (PHEV), passenger cars, and SUVs.

Commercial & Fleet Transport

Electric trucks, delivery vans, heavy-duty haulers, buses, coaches, and logistics fleets.

Specialized & Industrial Equipment

Mining vehicles, construction machinery, agricultural tractors, and airport ground support equipment (GSE).

Light & Special Purpose

Low-speed electric vehicles (LSEV), municipal utility vehicles, and industrial automation equipment.

 

Engineering & Custom Development

 

EV Charging Protocol Converter & Testing SDK Software

End-to-End Capabilities

Comprehensive support covering product concept, electrical architecture design, schematic layout, and high-density PCB routing.

Commercial Vehicle Multi-in-One OBC & DC-DC Assembly

Software & Simulation

AUTOSAR-compliant embedded C/C++ development, CFD thermal simulation, and ISO 26262 functional safety optimization up to ASIL D.

Supply Equipment Communication Controller (SECC) Unit

Prototyping & DFM

Rapid sample manufacturing, rigorous reliability testing, and DFM optimization for streamlined mass production.

 

Manufacturing Capabilities

Advanced Facilities

High-speed SMT assembly lines, automated optical inspection (AOI), X-ray testing, and precision resin potting stations.

Strict Quality Screening

High-voltage safety assembly zones, automated functional testing (ATE), burn-in aging rooms, and environmental stress screening (ESS) chambers.

Traceability

Laser-etched unique serial numbers on every unit for complete lifecycle tracking and export-grade packaging.

 

Quality Assurance & Compliance
 

Certified Standards

Manufactured under IATF 16949 and ISO 9001 quality management systems.

Regulatory Compliance

Aligned with international standards including ECE R10, CISPR 25, and ISO 16750, with regional directive flexibility (CE, UL).

Zero-Defect Goal

Rigorous validation protocols maintaining statistical defect rates below 10 parts per million.

 

Why Choose Us
 
EV Charging Protocol Converter & Testing SDK Software
 

Proven Track Record

Years of specialized power electronics expertise with hundreds of thousands of units deployed globally.

 

In-House R&D

Professional engineering teams with extensive Tier-1 automotive backgrounds.

Supply Equipment Communication Controller (SECC) Unit
On-Board High-Power DC Fast Charging Module / Component
 

Full OEM/ODM Flexibility

Complete custom development tailored precisely to your platform constraints.

 

Scalable Production

Modern facilities supporting agile prototyping and high-volume global delivery ramps.

Vehicle-to-Grid (V2G) On-Board Communication Controller

 

Our Cooperation Process

Project Consultation: Analyze technical requirements and voltage platforms.


Technical Evaluation: Conduct feasibility studies and propose optimized topology solutions.


Solution Proposal: Deliver specifications, milestone schedules, and commercial quotations.


Prototype Development: Manufacture and validate fully functional engineering samples.

Testing & Verification

Perform comprehensive in-house and field validation.

Mass Production

Execute quality-controlled manufacturing ramp-up.

Global Delivery & Support

Secure worldwide shipping with ongoing lifecycle technical assistance.

 

 

FAQ

 

Q: What types of on-board components do you manufacture?

A: We build on-board chargers, DC/DC converters, VCUs, PDUs, communication modules, and custom electronic control solutions.

Q: Do you provide OEM and ODM services?

A: Yes, offering complete solutions from hardware design and embedded software to manufacturing and lifetime support.

Q: Can you customize products for our specific platform?

A: Absolutely, tailoring products to fit unique architectures, communication protocols, and high-voltage ranges.

Q: Which industries do you serve?

A: Passenger cars, commercial trucks, buses, logistics fleets, construction machinery, agricultural equipment, and industrial applications.

Q: Do you support rapid prototyping?

A: Yes, delivering functional engineering samples and pilot batches within compressed schedules.

Q: How do you guarantee product quality?

A: Operating under IATF 16949 with automated functional testing, thermal aging, and environmental stress screening.

Q: Do your products comply with international standards?

A: Yes, engineered to align with ISO 16750, CISPR 25, ECE R10, and regional directives.

Q: What is your production capacity?

A: Supporting both low-volume custom projects and high-volume continuous production runs for global OEMs.

Q: What is your typical lead time?

A: Standard components feature fast turnaround times, while custom R&D projects follow agreed engineering milestones.

Q: What after-sales support is provided?

A: Comprehensive lifecycle support, technical documentation, remote troubleshooting, and firmware updates.

As one of the most experienced on-board components & systems manufacturers and suppliers in China, our products have good reputation in the market. Please feel free to buy high quality on-board components & systems made in China here from our factory. We also accept customized orders.

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